Choosing the Right Industrial Flooring for Your Facility
Oct. 07, 2024
Choosing the Right Industrial Flooring for Your Facility
Selecting the best industrial flooring for your facility is essential for ensuring safety, productivity, and efficiency. Floors in industrial settings undergo significant wear and tear from daily operations, making it crucial to choose durable, safe, and efficient options. In this guide, we'll explore the importance of selecting the right industrial flooring and provide insights into various flooring systems to help you make informed decisions.
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Why Its Important to Choose the Right Industrial Flooring
Having the right industrial flooring in your facility is critical for several reasons:
Safety and productivity: Industrial floors must be nonslip to prevent falls and injuries, ensuring smooth operations without accidents slowing down work.
Efficiency: The right flooring enables people and machinery to move quickly and efficiently, contributing to overall productivity. Additionally, easy-to-clean floors reduce dust and dirt buildup, optimizing production processes.
Durability and maintenance: Industrial flooring should withstand heavy loads, spills, and harsh conditions while requiring minimal maintenance to minimize downtime and maintenance costs.
Different Types of Industrial Flooring Systems
Epoxy Flooring:
A popular choice for industrial facilities due to its durability, chemical resistance, and ease of maintenance. It provides a seamless, smooth surface ideal for manufacturing plants, warehouses, and food and beverage facilities.
Benefits of epoxy flooring include:
Resistance to chemicals, oils, and heavy machinery.
Seamless surface for easy cleaning and maintenance.
Reflective sheen enhances visibility and brightness.
Customizable options for color coding and nonslip textures.
Polished Concrete Flooring:
Offers durability, low maintenance, and aesthetic appeal, making it suitable for various industrial applications. The process involves grinding the concrete surface to create a smooth, glossy finish that reflects light and improves energy efficiency.
Benefits of polished concrete flooring include:
Resistance to heavy foot traffic and vehicle movement.
Easy to clean and maintain.
Customizable options for different levels of sheen and aesthetic enhancements.
Environmental friendliness with low-VOC sealers and minimal resource consumption.
Factors to Consider When Choosing Industrial Flooring
Slip Resistance: Prioritize slip-resistant flooring options like epoxy or polished concrete to ensure the safety of workers and prevent accidents, especially in wet or oily conditions.
Reflective Sheen: Choose flooring with a reflective sheen to improve visibility, enhance brightness, and reduce the need for additional lighting, contributing to energy savings.
Chemical Resistance: Select flooring systems that can withstand exposure to chemicals commonly found in industrial environments to maintain integrity and functionality.
Customization Options: Consider customization options such as color coding, texture, and branding to tailor the flooring to your facility's specific needs and aesthetic preferences.
Best Flooring Options for Different Types of Manufacturing Facilities
Additional reading:What makes a rubber hose better than vinyl?
The company is the world’s best heavy duty industrial flooring supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
General-purpose industrial floors: Epoxy flooring and polished concrete are excellent choices for their durability, safety, and ease of maintenance.
Food and beverage industrial floors: Epoxy flooring provides seamless surfaces that resist bacteria and stains, ensuring hygiene and safety.
Aviation and hangar industrial floors: Epoxy flooring offers durability and chemical resistance, ideal for withstanding heavy loads and fuel spills.
Dealership floors: Epoxy flooring and polished concrete enhance aesthetics and durability, creating inviting spaces for customers.
Choosing the Right Flooring for Your Commercial Building with Alpine
Choosing the right industrial flooring is crucial for ensuring safety, productivity, and efficiency. Consider the unique needs of your space, maintenance requirements, financial capacity, and eco-friendly options when selecting industrial flooring. Prioritize safety, durability, and efficiency to create a conducive work environment and achieve long-term success.
By selecting durable, safe, and efficient options like epoxy flooring or polished concrete, you can create a conducive work environment, minimize maintenance costs, and achieve long-term success. Alpine can help you evaluate your facility's specific needs and prioritize factors such as slip resistance, chemical resistance, and customization options to make informed decisions and invest in the best industrial flooring solution for your business.
Commercial Vinyl Flooring Buying Guide
How to Choose Commercial Vinyl Flooring: 7 Essential Facts
Businesses, offices, and other commercial spaces get a ton of traffic, which means they need durable flooring to handle it all. In the world of high-traffic flooring options, commercial vinyl flooring is one of the best. There are tons of options, with a variety of styles, installation options, and price points right at your fingertips.
But with all of these options, how do you know what to choose?
In this guide, youll learn about the different types of commercial vinyl, the pros and cons, how to install it and keep it clean, and a whole lot more. Ready to get started?
What Is Commercial Vinyl Flooring?
Commercial vinyl flooring is a durable and affordable flooring solution made from synthetic materials. Its perfect for high-traffic spaces, including lobbies, offices, hospitals, grocery stores, and more.
In addition to its sturdy design, commercial vinyl is also very stylish, with options for wood looks, stone looks, and abstract or geometric patterns. All in all, its everything a business could want in a new floor. Its easier to clean than carpet, cheaper than tile, and more stylish than concrete or epoxy.
Types of Commercial Vinyl Flooring
You might think that vinyl flooring just comes in plank form because thats the most popular option. However, thats merely the beginning of your options. Vinyl flooring offers a ton of variety, from those classic wood-look planks to resilient sheets, and even tiles.
Commercial Vinyl Sheet Flooring
Businesses often use sheet vinyl to cover large spaces. Sheet vinyl tends to be a more affordable option than vinyl planks and tiles, and they are a leading choice for commercial spaces since theyre budget-friendly and easy to install.Some vinyl sheet flooring even comes with
Shop Sheet Vinyl Flooring
Sheet vinyl tends to be a more affordable option than vinyl planks and tiles, and they are a leading choice for commercial spaces since theyre budget-friendly and easy to install.Some vinyl sheet flooring even comes with antimicrobial technology , making it a great choice for hospital flooring.
Commercial Vinyl Tile Flooring
the look of stone and ceramic tile without the high price tag or difficult installation. Youll find a variety of stylish porcelain and ceramic looks, with all the benefits of high-quality vinyl flooring.Shop Vinyl Tiles
With luxury vinyl tile (LVT), you getYoull find a variety of stylish porcelain and ceramic looks, with all the benefits of high-quality vinyl flooring.
Commercial Vinyl Plank Flooring
With realistic wood grains and textureslike hand-scraped and wire-brushed, you get the beauty of wood with the durability and easy maintenance of vinyl.Shop Vinyl Planks
Luxury vinyl plank flooring (LVP) offers an inviting and warm feel to any commercial space.like hand-scraped and wire-brushed, you get the beauty of wood with the durability and easy maintenance of vinyl.
Construction of Vinyl Flooring
So what makes commercial vinyl flooring so durable? Its all in the way its made. Depending on the type, there are a couple of different designs that will impact the durability of your floor.
Construction of Sheet Vinyl Flooring
Vinyl sheets are either heterogeneous (multiple layers) or homogeneous (one solid layer).
Homogeneous vinyl sheets are incredibly durable and typically longer-lasting than the layered version. Its one solid color from top to bottom, which means stains and wearing dont show as easily.
Heterogeneous vinyl is typically made of five layers:
- Wear layer: The top protective layer of the flooring that resists wear and tear.
- Texture/definition: This is where youll get the wood and stone texture.
- Print layer: The thickest layer of the flooring.
- Vinyl: Heres where youll find the high-quality visuals.
- Backing: More durable backings are made of fiberglass which lays flat and wont curl.
Homogeneous vinyl sheets are incredibly durable and typically longer-lasting than the layered version. Its one solid color from top to bottom, which means stains and wearing dont show as easily.Heterogeneous vinyl is typically made of five layers:
Construction of Vinyl Planks and Tiles
durable, waterproof, and easy to install.
- Wear layer: This layer protects your floors surface from the wear and tear of everyday life. The thicker the wear layer, the better that protection!
- Print layer: This layer features the gorgeous photo imagery of wood or stone that makes vinyl so popular as an alternative to natural materials.
- Waterproof core: This is where the magic happens. Waterproof vinyl flooring contains a solid, waterproof wood-plastic composite (WPC) or stone-plastic composite (SPC) core. No matter how much water it encounters, it wont swell, or warp.
- Backing: This is the bottom layer of your plank. It provides a sturdy base and sometimes comes with an attached underlayment for added convenience.
Luxury vinyl tiles and planks feature the same layered design, which makes them
SPC vs. WPC Vinyl Flooring
You know that SPC and WPC vinyl are both waterproof, but do you know the differences? Keep reading to learn more about what makes these two popular vinyl flooring options unique.
SPC Vinyl Flooring
Also known as rigid core luxury vinyl flooring, SPC vinyl is the most durable waterproof vinyl flooring on the market. SPC stands for stone-plastic composite, the ultra-durable material that makes up the waterproof core.The SPC core wont dent, warp, or bend, even over unlevel subfloors. You can install SPC rigid core luxury vinyl flooring on any level, over almost any existing (hard surface) subfloor, and for any amount of traffic. Its the perfect commercial flooring.
Shop SPC Vinyl
WPC Vinyl Flooring
WPC stands for wood-plastic composite. The 100% waterproof core is made from a mix of wood fiber and plastic, and enhanced with a foaming agent, making it slightly softer and more comfortable than SPC.This flooring is a great option for commercial spaces and businesses, but it is slightly less durable than SPC. While it can handle a ton of traffic, the softer core doesnt resist denting as well.
Shop WPC Vinyl
Also known as rigid core luxury vinyl flooring, SPC vinyl is the most durable waterproof vinyl flooring on the market. SPC stands for stone-plastic composite, the ultra-durable material that makes up the waterproof core.The SPC core wont dent, warp, or bend, even over unlevel subfloors. You can install SPC rigid core luxury vinyl flooring on any level, over almost any existing (hard surface) subfloor, and for any amount of traffic. Its the perfect commercial flooring.WPC stands for wood-plastic composite. The 100% waterproof core is made from aThis flooring is a great option for commercial spaces and businesses, but it is slightly less durable than SPC. While it can handle a ton of traffic, the softer core doesnt resist denting as well.
Pros and Cons of Commercial Vinyl
If youre still not certain if this is the right flooring for you, check out these commercial vinyl pros and cons. That way, you can shop smart!
Pros
- 100% waterproof: Whether you choose sheets, tiles, or planks, commercial vinyl flooring is fully waterproof. That means you can install it in any room, at any level.
- Stylish looks: Choose from realistic wood and stone looks, or a trendy decorative design.
- Low-maintenance: Theres no need to wax or refinish, and cleaning is a breeze. All you need is the occasional vacuum and damp mop to keep your floor looking fantastic.
- No phthalates:Air quality standards are important to businesses. Fortunately, you can find many phthalate-free vinyl flooring options. Just look for a FloorScore badge on our products to find a safe, healthy flooring option for you.
Cons
- Installation: Whether you choose sheets, tiles, or planks, commercial vinyl flooring is fully waterproof. That means you can install it in any room, at any level.
How to Install Commercial Vinyl Flooring
Most of the time, people hire a professional installer for commercial flooring, but if you want to make this a DIY project, you can!
There are a couple of different ways to install vinyl flooring, depending on the type. Explore these step-by-step instructions to determine which is the best fit for you.
How to Install Vinyl Sheets
Learn how to lay commercial vinyl sheet flooring in just a few simple steps!- Ensure the subfloor is smooth, clean, and porous so it bonds strongly with the adhesive.
- Roll out the sheet and cut it to fit the area, making sure to leave a 1/8 1/4 gap between the edges of the sheet and any vertical surfaces. If youre installing multiple sheets, line up the seams at this time.
- Roll back the sheet halfway to expose the subfloor. Snap a chalk line at this point to indicate where to stop applying the adhesive.
- Use a notched trowel to evenly apply the adhesive.
- Install the vinyl sheet immediately after spreading the glue. Then roll the sheet into the adhesive. Avoid laying or dropping it over, since this can introduce air bubbles.
- Use a 100 lb. floor roller to press the sheet into the glue. Start in the middle and work your way toward the edges.
- Once the first half of the sheet is secure, fold back the second half of the sheet and repeat this process.
How to Install Vinyl Planks and Tiles
Planks and tiles feature similar installation methods, so you can follow these easy steps for both!
- Set the first plank in the corner of the room, working from left to right. Use your spacers to ensure there is a 3/8 expansion gap from the wall.
- Complete the first row by interlocking the tongue and groove connectors and aligning the seams.
- Continue laying the flooring, using the tapping block and rubber mallet to tap the planks into a locked position.
- When you come up to a wall and need to cut a plank, simply measure the space and mark on the plank where it is you need to cut. Planks should be cut using a minimum 40-tooth blade on a power saw.
- Use the leftover cut ends that are at least 6 or longer to begin your next row to stagger the planks and give them a more natural wood floor look.
- Set the plank into the previous row at a slight angle to ensure that it slides into place and interlocks correctly.
- Continue moving down the room ensuring that the planks are interlocked and all the seams have a tight fit. Add spacers every few feet around the edges of the flooring and remove them when installation is complete.
Learn how to lay commercial vinyl sheet flooring in just a few simple steps!Always consult the manufacturers instructions for the most accurate installation.so you can follow these easy steps for both!All commercial installations that will have rolling loads are required to be glued to the subfloor. You need to use a manufacturer-approved adhesive for this. Always consult the manufacturers instructions for the most accurate installation.
How to Clean Commercial Vinyl Flooring
Commercial vinyl flooring will face a lot of traffic, which means lots of dirt. Fortunately, this flooring is incredibly easy to clean! Just follow these simple steps:
- Vacuum up any dust, dirt, or debris. Its best to use a vacuum without a beater bar for this.
- For deep cleaning, use a damp mop with a mix of soap and warm water.
- To ensure long-term beauty and prevent potential staining or damage, clean up any spills immediately.
What is the best cleaner for commercial vinyl flooring?
Learn how to lay commercial vinyl sheet flooring in just a few simple steps!If you want an effective vinyl flooring cleaner, choose a pH-neutral floor cleaner. Avoid abrasive products, harsh chemicals, floor polish, and detergent (
Thoroughly mop the floor with the mixture. To avoid soap build-up or any unwanted cleaner residue, make sure you rinse and dry the floor afterward and not let the water sit on the surface.
Learn how to lay commercial vinyl sheet flooring in just a few simple steps!If you want an effective vinyl flooring cleaner, choose a pH-neutral floor cleaner. Avoid abrasive products, harsh chemicals, floor polish, and detergent ( source ). We recommend Encore Care for Luxury Vinyl Flooring Thoroughly mop the floor with the mixture. To avoid soap build-up or any unwanted cleaner residue,and not let the water sit on the surface.
Commercial Vinyl Flooring FAQ
Youve learned a lot, but you still might have some questions. Dont worry! Here are answers to the most common questions about commercial vinyl.
How much does luxury commercial vinyl flooring cost?
According to HomeAdvisor, commercial-grade vinyl costs betweenHow thick is commercial vinyl flooring?
The thickness of commercial vinyl flooring varies anywhere from the thickness of your flooring doesnt matter as much as the thickness of the wear layer on your floor. For commercial use, you should choose flooring with a wear layer ofHow do you repair scratches on commercial-grade vinyl flooring?
To hide shallow scratches on the surface, you can often use a finishing stain that matches the color of your floor. Just clean the scratched area, make sure its dried, and then cover it with the finish. You may need to fill deeper scratches with floor paste wax before using the stain.According to HomeAdvisor, commercial-grade vinyl costs between $1 and $5 per sqft on average. This price varies depending on the type. For example, commercial vinyl rolls cost less than planks or tiles.The thickness of commercial vinyl flooring varies anywhere from 2.5mm to 15mm . People used to think that thicker flooring was always more durable, but thats not always the case with vinyl. Rigid core vinyl is very thin and dense, and its the most durable vinyl flooring out there. In the end,For commercial use, you should choose flooring with a wear layer of 20mil or higher . This will protect your flooring from the wear and tear of even the heaviest commercial traffic.To hide shallow scratches on the surface, you can often use a finishing stain that matches the color of your floor. Just clean the scratched area, make sure its dried, and then cover it with the finish. You may need to fill deeper scratches with floor paste wax before using the stain.
Conclusion
Finally, you know all the essentials about commercial vinyl flooring. Its durable and low-maintenance, making it the perfect flooring for businesses, office buildings, lobbies, and even busy homes.
No matter your style, you can find an option that fits your aesthetic. You can choose from a huge variety of trendy looks, from wood-look planks to geometric patterned vinyl sheets.
Now that you have all the facts, youre ready to shop smart, and find the ideal flooring for you!
Are you interested in learning more about automotive shop flooring? Contact us today to secure an expert consultation!
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