5 Things to Know Before Buying vertical rolling machine wholesale

Nov. 28, 2024

What You Need to Know Before Buying a Plate Rolling ...

Owing to the vast models and types of plate rolling machines in the market, sometimes it can be daunting to know where to begin when buying a machine that best fits your bending application needs. While cost considerations are essential when deciding the type of plant rolling machine you'll purchase, you must also pay attention to many other things.

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What Kind of Plate Rolling Machine Do You Need?

When searching for a plate roll it's important to know the type of plate rolls available. In a recent article entitled: What type of plate roller fits your production needs we discuss just that. Typically, plate bending rolls come in two different types: single and double-pinch. However, in terms of style and geometry, there are three-roll variable translating, three-roll initial-pinch, three-roll double-pinch, two-roll systems, four-roll plate machines, and three-roll pyramid. When deciding which equipment to buy, it is crucial to match the machine style to its application. So, besides knowing the type or style of the machine you want, you need to consider other things.

Material Type

The material of the sheet to be rolled is a crucial factor that will help determine the design of the rolling plate machine you choose. With the strength of today's steel becoming much higher than ever, the steel plate rolling machine you select should also be able to produce high levels of pressure for it to yield the desired results. As such, there are essential factors that manufacturers need to consider when purchasing a metal sheet roller. These include the yield strength, temper brittleness of the metal, and the use of the sheet. This is essential, primarily due to the transformation of the smelting industry over the last decades.

The diameter and thickness of the plate for rolling

Essentially, the smaller the diameter of the roll, the more pressure you'll need and thus the more yield in the rolls you will have. If you want to roll a thick plate with a small diameter, you should pay attention to how the upper roll and how the structure of the plate rolling machine are positioned. This is because these are the two crucial elements that affect the size of the opening and its quality. Theoretically a plate rolling machine can roll material to a diameter of 1.5X the top roll diameter and in some applications even down to 1.3X However this is entirely dependent on the material itself and the capacity of the plate rolling machine you are using.

Horizontal and vertical support forces

The support you offer to your metal sheet roller will also determine how effective your rolling processes will be, and this is considered in terms of vertical or horizontal forces. When you choose a plate roll machine that has adequate support, in both side supports and overhead supports it will reduce the workload and save you some valuable labor costs. For instance, when you're rolling a cylindrical product with a diameter that is 200 times the thickness of the plate, its weight helps it to be bent to the desired size. Therefore an overhead support is required. If there is no adequate support, the ideal diameter can't be achieved.

Best Practices for Buying Used Plate Rolls

Since new plate rolling machines are relatively expensive, you may opt to buy a used machine and, thus, lower the initial investment cost. However, you need to check out the following:

Ensure that all handling options are effective. You should ensure that any motorized loading tables, overhead supports, part ejectors, plate alignment systems, and infeed conveyors are not only functional but also optimal for your specific application.
Inspect the rollers and see if they have been damaged. Although they are hardened, roll surfaces and cone rolling devices can be damaged, especially when narrow pieces are passed through them. Damage can occur either to scoring the surfaces which will be reprinted in future work, or by bending the roll out of roundness. Severe damage can occur by breaking the roll ends over excessive over-tonnage applications..
You also need to ensure that all the safety devices are intact. These include emergency-stop buttons such as low-voltage control circuits, safety tripwires, safety mats, light curtains and detached operator consoles.
Check whether welding has been done on the plate roller. Some welders consider it time-saving to weld materials on top of the roller, rather than take the rolled items to a second station. Although this may be convenient, it may damage electrical systems and controls with hot weld splatter. It is vitally essential to ensure that the machine you are buying was used carefully if any welding occurred, as some of its controls and electrical systems may be faulty or on the verge of being damaged.

At Southern Fabricating Machinery Sales we know Plate Rolls and rolling. Call us today at 813-444- for more information on Plate Rolls and help selecting the right plate roll for your parts and budget.

Plate Rolling Machine Price: Should It Be Only Buying ...

Ever been in a dilemma before investing in grocery items too heavy machinery, like plate bending machines? What factors do you consider: is it better price or quality? You may get both (quality and price) at the same time. But, of course, that's a rare case scenario.

Many models are available when buying a plate rolling/ bending machine. When buying a machine that best fits your needs is sometimes daunting to know where to begin. You may be unsure whether to prioritize your budget or opt for a pricier machine that delivers superior quality.

This blog will help you make THE RIGHT CHOICE. Let's dive into other crucial factors besides the plate bending machine price. Additional features, such as the quality and benefits of metal plate bending/rolling machines, play a major role in the multi-million dollar output of the metal fabrication industry.

Plate Rolling Machine Price: It Matters but How Much?

While cost consideration is of concern, would you compromise your machine's quality? Consider investing around 20 lakhs as a plate bending machine price. It's a huge investment from your budget. But would you still invest the same amount if the quality is not prioritized?

Let's assume that one plate bending machine costs you a "y" amount while the same machine from another manufacturer costs you 1.5 times the "y" amount. The cheaper machine works for, say, 5 years and requires consistent service. On the other hand, the costlier machine has worked for decades with minor maintenance. Which machine would you choose?

Now the question is - before purchasing a plate rolling/bending machine, what other factors should you consider apart from its price?

What Other Factors are Important to Consider?

When purchasing a plate rolling machine, you should not overlook the importance of quality, productivity, and materials used. These elements play a significant role in ensuring the machine's effectiveness and longevity. Consider these factors, along with the plate bending machine's price. Investing in metal plate bending/rolling machines is huge.

Here are seven factors that you should take into consideration before buying a metal plate bending machine.

1. Technical Capabilities

A plate-bending machine can streamline your production process, reduce material waste, and achieve accurate and consistent results. Note that plate rolling machines' technical capabilities and quality can vary depending on the manufacturers.

The bend plates' quality is directly proportional to the machine's quality. This in turn affects overall efficiency, including providing accurate results, minimizing risks, and optimizing long-term productivity. Thus, it is crucial to invest in a reliable and high-quality machine.

2. Materials Used

The choice of top-notch material plays a key role in manufacturing a plate bending machine. Not all manufacturers will use top-quality materials, and the quality also affects the plate rolling machine's price.

Imagine constructing a machine with the finest materials available, carefully handpicking each component. The result? A magnificent masterpiece that surpasses expectations in every aspect.

3. Manufacturing Process

Before purchasing a machine, will you consider the machine alone or the entire manufacturing process?

The process of production and the necessary backend checks is crucial. To ensure that you're acquiring a quality machine that prioritizes safety, ask yourself these questions before making a purchase.

Design Verification: Does the machine's design meet the necessary functionality and safety requirements?
Material Inspection: Is the material providing strength, durability, and suitability to the product?

Contact us to discuss your requirements of vertical rolling machine wholesale. Our experienced sales team can help you identify the options that best suit your needs.
Component Testing: Is the manufacturer testing individual components for proper operation and reliability?
Assembly Evaluation: Does the manufacturer inspect the machine's assembly for proper alignment and secure connections?
Performance Testing: Does the machine provide bending accuracy, precision, and repeatability?
Safety Assessment: Is the manufacturer assessing safety features and compliance with regulations?
Document Quality Control: Is the manufacturer documenting all inspections, tests, and certifications thoroughly?
Final Inspection and Approval: Is there a final assessment conducted to check the machine's overall quality before granting approval for its use?

4. Post-Installation Service

What if your machine stopped working? Wouldn't you want to have support technicians ready for when you have a problem with the machine? After all, it is a huge investment. When buying a plate bending machine, post-installation service is one of the most important factors to consider.

You need to know how long it will take for the manufacturer to provide this service to you. What if it takes more than your expected time? Post-installation services will ensure peak performance, safety compliance, and production or turnaround time. So, contact the manufacturer or research these services before you purchase a machine.

5. Uptime & Durability

Let's get back to the scenario where you buy a '20 lakh plate bending machine. This is a huge chunk of your gross investment. Now the machine stops working after a few years, which was not worth your money. Thus, the amount of time your machine was operational has drastically reduced than what you expected.

Moreover, you would experience a disrupted workflow and a delayed project timeline due to the in-between machine breakdowns and repairs, leading to financial losses. Will this be worth your investment? No! So, for the long-term success of your project, you need to invest in a reliable and durable machine.

6. Delivery Time

Last, but not the least, imagine you purchased a plate rolling machine today, which is cost-effective for your total investment. But, the manufacturer delivers the machine months later.

What are the factors that will affect a delayed delivery time? Will it affect effective operations, ease resource planning, or ensure business continuity? With such a huge investment, like a plate bending machine, wouldn't you want to have on-time delivery?

7. Company's Reputation & History

Are you willing to buy a product with negative customer feedback or poor post-sales service? Of course, not!

A company's reputation & history play a major role when investing a king's ransom for one machine.

When choosing a manufacturer, consider customer feedback, machine design efficiency, and client support. It's also crucial to assess whether the manufacturer offers reliable technical support and has long-term stability as a company.

It's important to acknowledge that these are crucial factors beyond the price when buying a plate rolling machine. While it may not be the most pleasant thing to think about, ignoring these elements could lead to a less efficient and effective machine in the long run.

Now, let's have a look at the factors that Himalaya Machinery offers for plate bending machines.

What Quality Criteria Does Himalaya Consider When Evaluating Plate Bending Machines?

Metal plate bending machines have been in existence for almost 150 years. Despite the numerous providers of these machines, we at Himalaya Machinery have been a leader in the industry for over 40 years.

We consider top-notch design, quality, and machine performance apart from the plate rolling machines' price. The first machine we ever sold 40 years ago is still up and running. Thus, we prioritize 'value for money' as an important part of our services to our 400+ repeat clients and future clientele.

Plate Rolling Machine Price

Final Words

We hope this blog helped you acknowledge that there are many other elements you can consider apart from the price of a plate bending machine. Because investing a fortune from the overall budget into machines like these requires careful research.

Since we have provided all these features to our clients for more than four decades, we know how crucial it is for you. So, don't hesitate to contact us for any other plate bending machine or metal fabrication machinery needs.

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