diamond wire saw rope - Linxing Diamond Tools Co., Ltd

Publish date&#;-07-12 10:00:22

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What is diamond wire saw rope?

Diamond rope is a component of diamond wire saw (also known as diamond rope) and the main cutting part for cutting stone and concrete. In terms of design, 33, 37, 38 or 40 ropes are connected in series with wire rope, and then The wire rope surface is wrapped with plastic, spring or rubber to form a wire saw. Diamond rope contains diamonds. When cutting stone or concrete, hydraulic pressure and the rapid rotation of the flywheel are used to drive the diamond to grind these hard materials. Through continuous grinding, the cutting process is finally completed.



Diamond wire saw rope types

The types of diamond rope can be divided according to the production process: sintered rope (produced by hot-press sintering process), electroplated rope (the earliest rope process, electroplating by electroplating solution), vacuum brazing rope (through vacuum brazing in production).

Diamond rope can be divided according to the diameter: the diameter of the rope can be made into any specifications from 5.3-12.5mm,the common specifications are 5.3, 6.4, 7.2, 8.0, 8.5, 8.8, 9.0, 9.5, 10, 10.5, 11, 11.5, 12 , 12.5mm and other specifications,but the thinest wire saw can be 2.4mm.
Diamond rope can also be distinguished by shape: single-layer rope (mainly the matrix of a layer of cutter head, but also a more common rope shape, especially the rope of sintering process, almost all of this kind), double-layer rope (main structure For the double-layer structure, brazing ropes currently use this shape more often).

Divided according to the cutting object: At present, there are three main categories of rope. The first type is used for steel-concrete cutting. This type of material needs to cut steel bars and hard-structured concrete. The cutting materials are more complicated and require very high sharpness. The use of high sharpness, high abrasiveness, and the need for more stable diamond. The second type is the rope used for granite cutting. This rope needs to cut stone with extremely high hardness, and the stone cannot be chipped due to the material required, which is higher for continuity and efficiency. The third type is cutting marble, which is softer, so the brazing wire saw can be widely used for this at present.



What are the advantages of diamond rope compared to cutter head cutting?

Compared with the cutter head, the diamond rope has a smaller volume, and due to the particularity of the wire saw, it can cut a larger area, and the processing machine is also extremely convenient to handle, and it is less restricted by the site environment, but the disadvantages are also very obvious. For example, it cannot be reused, and the price is more expensive.

Diamond wire saw, wire saw rope

At present, Linxing Diamond Tools Co., Ltd. mainly produces sintered wire saw ropes with diameters of 10.5mm, 11mm, 11.5mm, 12mm and 12.5mm, which are mainly used for marble mining wire saws, granite mining wire saws, and quartz wire saw for quarry mining, wire saw for volcanic rock mining, steel-concrete cutting, etc. Other sizes of rope can also be customized. 

 

The tips of diamond wire saw types and application - how to choose the right diamond wire for your concrete

ChinShine offers a large selection of diamond wire saw rope developed for cutting a wide range of materials such as concrete, stone, reinforced concrete, underwater steel/pipe cutting in a variety of industries. There is basically no limit towards the depth or shape of a wire saw application. Our diamond wire saw rope function well with all wire saw types on the market. We offer various types of diamond wires that has different diamond densities and diamond bead diameters including vacuum brazed, double bead vacuum brazed and sintered options.

Ideal to use vacuum brazed diamond wire saw rope;

ChinShine professional-grade diamond wires with vacuum-brazed beads are engineered to cut through steel, alloy and heavily reinforced concrete.

Vacuum brazed diamond wires have been developed for intense professional use in specialist applications such as heavy reinforced concrete cutting, underwater steel and pipe cutting, offshore/nuclear cuttings etc. It can be very aggressive cutting with high wire tension and it provides maximum cutting speed and improved wear resistance in heavy cutting.

Vacuum brazed diamond wire

Ideal to use sintered diamond wire saw rope;

ChinShine premium sintered diamond wire saw rope is designed to provide a good balance of lifetime and cutting speed. General purpose sintered diamond wire is made for handling all types of concrete/reinforced concrete cutting applications such as demanding demolition, building, and renovation work, among others. It performs best with medium- to high-powered wire saws.

ChinShine  sintered wires feature at least 40 beads per meter for the longest wire lifespan possible. It is ideal diamond wire for cutting concrete and stone.

For more Diamond Grinding Shoes Wholesaleinformation, please contact us. We will provide professional answers.

Diamond wire saw rope is available in a variety of types, each with specific advantages and ideal usage scenarios depending on the nature of the project, the variables affecting the formation of diamond wire segment, and its individual features. Diamond wire saw cutters differ from others, such as the bandsaw, by using abrasion instead of saw diamond teeth. Thanks to the hardness of diamonds, the abrasion technique can be used to cut through almost any material that is softer than the diamond abrasive. The process also produces less kerf and wasted materials when compared with conventional solid blades. The wire cutter also allows circular cutting on all sides, preventing the wire from getting pinched and is therefore an effective method of resisting compressive forces while cutting a wide range of materials.

Vacuum Brazed Beads

To improve the quality of the braze bond, vacuum brazed beads are produced in a brazing oven. The braze, often known as "paste" is a combination of various metal alloys. Some titanium alloys are used in active brazing, that when cured produces carbides.

Vacuum brazed diamond beads is a brazing method that fixes the diamond powder on the bead matrix. This method is more environment friendly compared to electroplated wires which causes pollution.

Vacuum brazed wires are specially designed to provide faster cutting of concrete, reinforced concrete due to its extra sharpness of beads. In order to improve the lifespan of the wire, vacuum brazed beads are of double layer structure which greatly improve its sharpness. It requires the operators to cut only in one direction. If your project needs faster cutting much more than longer cutting life, vacuum brazed wires are the ideal option. In the right conditions, it is the best combination of speed and life.

Sintered Diamond Beads

Sintered beads are made by mixing diamond powder and metal powder and sintering them on a bead base. Beads are put in special tunnel ovens at around °F during the sintering process. The sintered bead structure provides a somewhat consistent diamond dispersion in order to cut both upper and bottom layers uniformly. As a result, sintered beads have a longer life and a greater cutting volume than vacuum brazed beads.

Sintered diamond wires are widely utilized in the cutting of various stones such as marble, granite, concrete, reinforced concrete, and others. Sintered wires are the best choice if your project requires more cutting volume than faster speed. Sintered diamond wires typically provides slower cutting speed than electroplated or vacuum brazed beads.

DIAMOND WIRE APPLICATIONS

Diamond wire is available in a variety of types, each with specific advantages and ideal usage scenarios depending on the nature of the project, the variables affecting the formation of diamond wire segment, and its individual features. Diamond wire saw cutters differ from others, such as the bandsaw, by using abrasion instead of saw diamond teeth. Thanks to the hardness of diamonds, the abrasion technique can be used to cut through almost any material that is softer than the diamond abrasive. The process also produces less kerf and wasted materials when compared with conventional solid blades. The wire cutter also allows circular cutting on all sides, preventing the wire from getting pinched and is therefore an effective method of resisting compressive forces while cutting a wide range of materials.

Being aware of the importance of choosing the right diamond wire is the key point to save your time and money on your cutting project. This project might be in various types of industries. Therefore having the most suitable diamond wire will always result by saving.

sinter diamond wire saw for granite quarry

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