Exploring the Shrink Wrap Machine Working Principle

- Wednesday, May 29,

Link to Eopac Machinery

Shrink wrapping is one of the most popular packaging methods today. This method creates a form-fitting layer of packaging when you want to provide your products with extra protection and branding. Shrink wrapping is used daily in the packaging world. A wide selection of styles is available to meet different application needs.

Shrink Wrapping Type

Material

Application

Examples of Items Wrapped

Shrink Banding

PVC Film

Wrapping bottles for safety seal; prevents tampering

Liquid medicines, bottled drinks, shampoos, salad dressings

Shrink Bags

PVC or Polyolefin Shrink Wrap

Packaging with three closed sides, open at the top

CDs, DVDs, books, soap, toys, printed stationary, biscuits

Shrink Sleeves

Pre-cut Printed Shrink Film

Slid over bottles and jars for advertising and info

Drink bottles, medicine bottles, cleaning supplies

Shrink Bundling Film

Single-wound Polyethylene Sheeting

Bundling multiple items together; flat off the roll

Bottled goods, canned goods

 So, how do you package products with shrink wrap? A shrink wrap machine is all you need. This machine is like a reliable assistant for your packaging process. Whether you're a first-time user or looking to get the most out of your shrink wrap machine, you must know how this machine works. That's why we composed this post. By the end of the post, you will grasp everything essential to use the shrink wrap machine properly.

Types of Shrink Wrap Machines

Like most packaging machinery, shrink wrap machines come in an array of styles. Each has varying levels of automation and packaging capacity. There are three major types of shrink wrap machines in the market right now. They are:

• I-Bar Shrink Wrap Systems

• L-Bar Shrink Wrap Systems

• Continuous Shrink Wrap Machines

How Does a Shrink Wrap Machine Work

Although there are many different types of shrink wrap machines, they work on a similar principle. The shrink wrap machine working principle is quite straightforward. These machines work by using heat to shrink a plastic film to form a tight, protective cover around a product. The heat source is typically from a heat gun or a heat tunnel.

How to Use a Shrink Wrap Machine

Using a shrink wrap machine is not a complicated task. Yet, it can vary slightly depending on your machine type. Let's explore how to use different types of shrink wrap machines.

I-Bar Shrink Wrap System

An I-Bar shrink wrap machine consists of two parts: an I-Bar sealer and a heat gun. The I-bar sealer is an impulse sealer. It's typically a manual device with a single sealing bar and a feed roll. The heat gun generates heat to shrink the film wrapped around the product.

(Screenshot Source: US Packaging & Wrapping)

STEP 1: Turn on the power switch of the I-Bar sealer. Set the sealing temperature.

Want more information on paper roll wrapping machine? Feel free to contact us.

STEP 2: Pull the length of the centerfold shrink film depending on the size of the product being wrapped.

STEP 3: Place your product within the centerfold shrink film. Make sure the product is positioned properly for wrapping.

STEP 4: Lower the sealing bar to cut the film to the desired size. A straight seal is created on the open end of the film.

STEP 5: Raise the sealing bar. Use a hand-held heat gun (often included in the machine) to apply heat to the wrapped product. The heat shrinks the film and creates a snug fit around the product.

STEP 6: Place the wrapped product aside to let it cool down. Check if the shrink wrapping is intact. If not, repeat the process until a tight finish is formed around the product.

L-Bar Shrink Wrap System

Like the I-Bar option, L-Bar shrink wrap systems perform the wrapping process by using an L-Bar impulse sealer and a heat source for shrink. The L-Bar sealer comes in a square frame with two sealing bars intersecting to form an L. Compared with the I-Bar systems, they are more efficient as they can run at a higher speed and often work together with a conveyor. Additionally, L-Bar shrink wrap systems are available in manual and automatic models.

STEP 1: Turn on the power switch on the control panel of the L-Bar sealer. Adjust the temperature and conveyor settings.

STEP 2: Insert the product to be wrapped into the centerfold shrink film. Make sure it's properly aligned.

STEP 3: Pull the centerfold shrink film with the product. Ensure the film length is enough for cutting.

STEP 4: Pull the square frame down, allowing the L-shaped sealing bars to cut and seal the film on two adjacent sides. A L-shaped seal is formed around the product.

STEP 5: Raise the frame. It's worth mentioning that if you choose an automatic L-Bar sealer, the sealing bars will lift by themselves.

STEP 6: Use a heat gun to shrink the film. In the case of a shrink tunnel, place the wrapped product on the conveyor of the tunnel. As the product passes through the tunnel, the heat is evenly distributed onto the film to form a tight fit around the product. If you're using an automatic L-Bar sealer, connect the sealer's conveyor to the tunnel's conveyor. This allows the wrapped product to be transferred to the tunnel when the square frame rises.

STEP 7: Place the product aside and allow it to cool. Inspect the shrink wrapping effect. Repeat the process if any issue is found.

Continuous Shrink Wrap Machine

A continuous shrink wrap machine is typically a fully automatic shrink wrapping machine. It can wrap and seal products without human involvement. The continuous shrink wrap machine can handle a constant flow of products at a high speed. This type of machine is ideal for high-volume shrink wrapping operations. It can often be integrated into an existing packaging or production line.

STEP 1: Turn on the shrink wrap machine. Set all parameters on HMI. Start the shrink wrapping process.

STEP 2: The products to be wrapped are fed into the machine through a feed conveyor. A pair of spacer wheels is mounted on both sides of the conveyor. These components are used to stop the passing products for seconds and allow them to be even spaced to enter the machine.

STEP 3: A feed roll feeds the shrink film into the machine.

STEP 4: As a product is in place, the shrink film is cut off and placed on the product.

STEP 5: The loose-wrapped product continues to ride on the conveyor and travel into a shrink tunnel.

STEP 6: The shrink tunnel applies heat to each passing product to cause the film to shrink. The film conforms to the shape of the product, creating a tight-fitting layer around the product.

STEP 7: The shrink-wrapped products are discharged from the tunnel. Suppose your continuous shrink wrap machine is connected to a production line. In that case, these products will be transferred to the downstream equipment for further processing.

The Bottom Line

Understanding the shrink wrap machine working principle helps you better utilize your machine. By following the steps in this article, you can master how to use different types of shrink wrap machines. Additionally, with the proper knowledge of the shrink wrap machine working principle, you can optimize your packaging process.

Pallet wrappers are specialized stretch wrapping machines designed to secure your pallet load for shipping. There are many reasons why you should consider investing in a pallet wrapper and avoid the many risks that come with hand-wrapping pallets. Here are some of the reasons you should invest in a pallet stretch wrapper:

1. Improved Load Containment

Load containment is always a top priority for shipping products on a pallet. Your pallet may be placed on a less-than-truckload (LTL) shipment, which means there is more room for the pallet to shift. Even full loads may allow for product movement on a truck, train, or ship. A pallet wrapping machine provides a more secure wrapping solution. Not only are the product cases wrapped better together, but the load is secured completely to the pallet. This allows for minimal shifting during shipping.

2. Reduced Product Loss

Improved load containment leads directly to the second benefit, which is reduced product loss during shipping and distribution. More securely wrapped pallets minimize damaged cases and products. This can save you a great deal of money over time, while providing fewer headaches for loss prevention personnel.

3. Consistent Uniformity

One major advantage of pallet wrapping machines is the consistency and uniformity of the stretch wrapping. You no longer have to rely on hand-wrapping and all the human error involved. Hand-wrapping is like painting in an expressionist format. No two wraps are the same, even if you are wrapping the same set of products over and over again. Using a machine means more consistent results&#;pallet after pallet. Automated equipment removes the human element and often provides better quality.

4. Versatility

Pallet wrapping machines can adapt to different packages, shapes, and shipping requirements. The machinery can be programmed to handle a variety of pallet configurations and provide the specific results you need for each and every pallet. In other words, there&#;s no more &#;eyeballing it&#; from hand-wrappers when there are different types of product pallets to be wrapped.

5. Operational Efficiency

A pallet wrapping machine can wrap pallets in much less time than it takes for hand-wrapping. This frees those hand-wrappers to focus on other important operational needs and gives you a more efficient packaging system at the critical pallet wrapping and pre-shipment phase. 

6. Better Safety

What many packaging managers don&#;t realize (until it&#;s too late) is that hand-wrapping is one of the most dangerous activities that can be performed in a packaging facility. This is because the people doing the wrapping are walking backward. They may not be paying attention to their surroundings, or someone else may not see them coming from the side of a pallet. Accidents can happen and be costly to your business. Pallet wrapping machines do all the dirty work of stretch wrapping without putting your employees in harm&#;s way.

7. Long-Term Cost Savings

Many packaging managers don&#;t believe they have enough pallet volume to justify a stretch wrapping machine. In most cases, plants with fewer than 10 pallets a day achieve a fairly rapid return on investment with this specialized equipment. You can usually see enough cost savings to justify the initial purchase within 24 months. Those facilities with higher numbers of pallets see the overall cost savings even sooner. Over time, the machinery pays for itself through the benefits mentioned above. A pallet wrapping machine may seem too expensive right now, but it can save you time, money, and headaches over the long run. 

To learn more about pallet wrapping machines from the world&#;s leading manufacturers, contact First Packaging Systems today. The team at FPS knows this equipment inside and out, and we&#;ll find the right automatic or semiautomatic stretch wrapping equipment for your specific packaging needs and budget.

The company is the world’s best Orbital Stretch Film Packaging Solutions supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.