Go and no go thread plug gages are very easy to use. The user must first select the correct size thread plug gages for the corresponding externally threaded product. Thread plug gages should be clearly labeled on the handle but also on the gage members when possible. This is obviously critical but sometimes difficult as drawings and specification requirements are frequently missing, incomplete, or incorrect. The user of the thread plug gages should ensure that the correct major diameter, TPI/pitch, Class of fit, and any special pitch diameters are clearly specified. The user should also confirm that the gages conform to the proper national or international standard. In the USA it is commonly assumed that metric thread plug gauges conform to the ANSI/ASME B1.16M but this may not be the case particularly when working with an international customer or a globally recognized company with manufacturing facilities located in the USA and engineering located in Asia or Europe. Other metric standards like ISO or JIS may be required. It is also important to confirm that pitch diameters on the gages match the part specification. For example a part gaged prior to plating will have special pitch diameters. The thread plug gages selected should be engineered and made correctly to the preplate or before plate pitch diameters. Thread plug gauges should be marked with B/P or P/P designation for quick and easy identification. Finally the inspector should confirm the gages are calibrated. It is always advisable to recheck the thread plug gages prior to use regardless of the calibration sticker&#;s current status. Many companies arbitrarily select annual frequencies of calibration rather than basing frequency on usage. This can be dangerous as thread plug gauges can be worn out of tolerance or damaged during the course of a production run. Thread Measuring wires or a 3-Wire Thread Measuring System can accurately measure pitch diameter and confirm the thread plug gage is still within tolerance. The best thread plug gaging practice utilizes several sets of thread plug gages. One or two gages can be used for in process inspection while another gage can be used for final inspection and a master thread plug gage retained for dispute in the event that gages fail to correlate on acceptance or rejection.

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AGD thread plug gauges are designed with a chip groove for sizes above .164&#; (#8). The chip grooves purpose is to clean the threads of the work piece but it should really not be relied on. It is highly recommended that the work piece be as clean and burr free as possible to reduce friction and wear on the gage. A clean thread prior to gaging will provide the inspector with more sensitivity of thread fit. Thread plug gages should be cleaned with solvent or air and then frequently recoated with a rust preventative/gage preservative. In clean room environments Isopropyl alcohol may be substituted to help reduce friction on the gages. Thread plug gauges should be protected in plastic tubes or coated in wax when not in use to prevent nicks to the threads. All gauging whenever possible should be done over an inspection table in the event that the gage is accidentally dropped. If a gage is dropped it should be immediately re-inspected for damage..

The go thread plug gage should engage the internal threaded part with very little force used. The engagement should be smooth. There is no specification regarding torque or pounds of pressure for using thread plug gages. Common sense should be applied based on factors of thread size, pitch, and application. If the gage starts to bind, the inspector should stop before damaging the part or the gage. The part may be undersized or tapered. Other possibilities include lead error or a damaged thread. With fine threads the inspector should be careful to not cross thread the parts.

It is important to use the no go gage as it checks pitch diameter exclusively. It is unaffected by other conditions in the screw thread as it is intentionally truncated on the crests and with greater clearance applied on the roots of the thread. The no go thread plug should not enter the part more than 3 turns although in practice it is advisable to limit the amount of turns to 1 ½ - 2 turns max. The user just simply counts turns. The end user should review the applicable thread specification in detail as there are variations to the above practice. 

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How To Measure Thread Size and Pitch

Figure 1: A pitch gauge to measure thread pitch

Measuring thread size, specifically the thread&#;s major diameter and pitch, is necessary to identify an unknown thread. The process is simple, using a caliper and a pitch gauge. This article describes using these tools and others, the methodology, and how to use the gathered data.

Table of contents

Thread design parameters

Figure 2: Thread dimensions: pitch (A), flank angle (B), minor diameter (C), pitch diameter (D), major diameter (E), depth (F), crest (G), and groove (H)

The following sections discuss measuring a threaded fastener's pitch, TPI, and major diameter.

• Pitch: Pitch (Figure 2 labeled A) is the distance between two consecutive peaks of a screw thread. It is measured in millimeters (mm) or inches (in).
• Threads-per-inch (TPI): Threads-per-inch (TPI) is a measure of the number of screw threads that are present on an inch of the screw's shaft. TPI is typically expressed in a number followed by a T, such as 16T, or 24T. A higher TPI indicates that there are more threads per inch, meaning the screw pitch is finer. For example, a screw with a TPI of 12 would have 12 threads per inch of total threading.
• Major diameter: The major diameter of a screw (Figure 2 labeled H) is the largest diameter of the screw thread. For external threads, it is measured from crest to crest. For internal threads, it is measured from root to root. typically used to identify a screw's size.

Read our thread design article for more details on thread design parameters.

How to measure threads on a screw

There are three thread measurement tools to determine the thread's major diameter and pitch- the Vernier caliper, a pitch gauge, and a ruler.

Vernier caliper

A Vernier caliper (Figure 3) is the most helpful tool for measuring the major diameter of a threaded fastener, whether the threads are internal or external. The upper jaws on top of the caliper&#;s head (Figure 3 labeled A) can measure internal thread diameters, and the lower jaws (Figure 3 labeled B) can measure external thread diameters. The main scale (Figure 3 labeled C) shows the integer value of the measurement. This scale can be in centimeters or inches. The Vernier scale shows the decimal value of the measurement. On a metric scale, the Vernier scale represents 1 millimeter. The Vernier scale has 25 increments of 0.025 inches on an imperial scale.

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Figure 3: A close-up of a Vernier caliper scale with components: upper jaws (A), lower jaws (B), main scale (C), Vernier scale (D), lock screw (E), and thumb screw (F).

Measuring a thread with a Vernier caliper

When measuring the major diameter of a threaded fastener, first, it's essential to know if the thread is tapered. If a visual inspection cannot determine this, use the caliper to measure the fastener's first, fourth, and last threads. If the diameter changes across the fastener, the thread is tapered. If the diameter remains constant, the thread is straight or parallel (Figure 3).

Figure 4: A straight male thread with a constant major diameter (left) and a tapered male thread with a varying major diameter (right)

If the thread is tapered, measure the major diameter at the 4th or 5th thread to get the thread&#;s true major diameter. If the thread is straight, measure any thread to find the major diameter. If measuring the major diameter of an external thread, place the caliper's jaws on the thread's crest. If measuring the major diameter of an internal thread, place the jaws on the thread's groove. To measure bolt length, measure the head's bottom to the threading's end. The following instructions describe using a Vernier caliper to measure a threaded fastener.

1. Place an externally threaded bolt or screw between the lower jaws, or place the upper jaws inside an internally threaded fastener.
2. Use the thumb screw (Figure 3 labeled F) to bring the jaws into contact with the threading.
3. Upon contact, turn the lock screw (Figure 3 labeled E). The lock screw stops the caliper from adjusting while the measurement is being read.
4. Look at the 0 on the Vernier scale. The number on the main scale that the 0 matches determines the integer and first decimal of the measurement.
   1. It is likely that 0 will not match perfectly with a number on the main scale but will rather be between two numbers.
5. Look at the division lines on the Vernier scale. The division line that lines up the closest with a line on the main scale determines the second decimal of the measurement.

The caliper in Figure 3 appears to open to the measurement of 6.31 cm. The 0 is at 6.3, and the line marked 1 on the Vernier scale matches up the closest with a line on the main scale.

Other notes

• Threads-per-inch: Position the caliper's jaws to span exactly one inch across the threaded portion to measure threads-per-inch. Count the number of complete thread peaks (or valleys) within that one-inch span with the caliper in place. This number is the TPI. Ensure to count the number of threads that are fully within the one-inch measurement. If a thread is only partially within this span, it should not be fully counted.

Pitch measurement with a pitch gauge

Figure 1 shows a pitch gauge measuring a thread. Thread pitch gauges can be metric or imperial. A pitch gauge has several leaves with a number stamped on it. The number indicates the pitch. Having an imperial and metric gauge is important when identifying an unknown thread. There are similarities between metric and imperial threads that may lead to a false positive. For example, a metric pitch gauge may appear to match some imperial threads. An imperial gauge will have a closer match and provide the correct pitch.

Measuring a thread with a ruler

A ruler can measure the major diameter and pitch of a threaded fastener. However, it's not as precise as using a caliper. The ruler should be high resolution and show measurements to a fraction of a millimeter. To measure the pitch of a thread in the United States or Canada, measure the threads-per-inch (TPI). To measure the pitch of a metric thread, measure the distance between two consecutive crests.

Thread standard charts

After measuring a thread&#;s major diameter and pitch, compare the results to thread standard charts to determine the thread&#;s standard. Thread standard charts have data for major diameter for external threads, minor diameter for internal threads, pitch, and tapping drill size. Get started by looking at our standard charts:

FAQs

How to measure thread size and pitch?

Use a high-precision ruler or a caliper to measure a thread's major diameter and pitch. For metric pitch, find the distance between two crests. For imperial pitch, find the threads-per-inch.

How to measure thread pitch without a gauge?

Use a caliper or ruler to find threads-per-inch on an imperial thread and the distance between thread crests on a metric thread.

How to measure metric threads?

Use a caliper to measure the distance between two adjacent thread crests in millimeters for the pitch. Use a thread gauge to match the thread profile and determine pitch size.

How to calculate the pitch of thread?

To calculate thread pitch, divide the thread length by the number of threads. For example, if a screw has a thread length of 10mm and 5 threads, then the pitch is 2mm.

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