How to Save Money When Buying Hydraulic Powder Compacting Press

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There are many benefits that come with adding a hydraulic press to your assembly line in your machining business. Shop presses are very reliable and compact hence taking up lesser work space as compared to their counterpart, the mechanical press. A hydraulic press offers flexibility that allows for adjustments to be made with each production assignment to meet design specifications and delivers maximum power throughout the ram travel.

Anytime you decide to make a purchase or a big investment, you should take it upon yourself to do a little research and comparison in order to minimize any imminent buyer's and investor's remorse! With this on your mind, before you invest in an hydraulic press, there are a few things that you will need to consider so as to get not only the right match for your production needs, but also a shop press that in the long run will prove worthy of your investment dollars.

Here are some tips to get you started:

What&#;s your intended use and production line?

Buying a hydraulic press 'blindly' without giving careful thought on what its main function and what value it would add to your business is not a smart move on your part. Although most presses offer flexibility and versatility, investing in a shop press that compliments your production line and machining needs will save you the extra time and cash that you would require to customize a previously standardized shop press.

Should you need a hydraulic press for deep drawing, consider one that has precise control over ram speeds to ensure that material does not wrinkle under pressure. A hydraulic deep draw press would be a good choice for your deep drawing assignments. C-Frame shop presses offer the operator access from three sides, therefore making them more user-friendly.

Overall quality and long-term maintenance costs.

When purchasing a quality shop press you should also factor in the long-term maintenance costs and any upgrade costs, if need be. Horsepower, ram speed, and system pressure are some features to review before you invest. Also keep in mind that should you need accessories for your shop press, such as touch screen controls, sliding beds, die cushions and electronic safety cushions, ask yourself how readily available are they and would they cost you an arm and a leg in the long run?

The company is the world’s best Hydraulic Powder Compacting Press supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Hydraulic presses need to be in tip top shape to ensure that they continue to perform optimally as well as to ascertain the safety of the operators. Before you invest in one, it is advised that you familiarize yourself with the maintenance procedures and practices as well as calculating the costs of such maintenance services. You wouldn't want to invest in a shop press that would quickly succumb to the constant wear and tear of daily chores.

Choose wisely who you do business with.

Research the market for the best available shop presses that fit your budget and your machining needs. Select a shop press manufacturer who will offer you quality customer service before, during and after sales. Pressmaster offers this and MORE!

The right hydraulic press can boost your bottom line and make life easier for your workers and for you as the owner of a machine shop. Presses produced by a quality manufacturer like RK Machinery use cutting-edge design and superior components. The result is a press that is reliable, versatile and cost-effective.

Here is a look at why you should consider buying your first hydraulic press or upgrading your current one, and 5 tips to ensure the press you choose fits your needs.

 

Modern Hydraulic Presses Are a Good Investment

Modern presses have fewer moving parts, so less can go wrong. Compared to mechanical presses, they are relatively uncomplicated. The pressurized oil lubricates parts effectively, ensuring a long lifespan.

Presses made in North America, like those produced by Press Master, use off-the-shelf parts available locally. That reduces downtime if you need to replace or repair a component.

Maintenance and repair are straightforward, which helps keep your ongoing cost of ownership low. Because upkeep can be handled in-house, downtime is reduced.

These presses are versatile and real workhorses. Newer hydraulic presses make it simple to adjust tonnage, with more control throughout the stroke. The result is a single press can do a range of jobs.

 

5 Tips for Choosing the Best Hydraulic Press for Your Shop

• Do Your Research
• Experts say the best way to get the right press is invest time before investing money. Research is your friend when it comes to buying a hydraulic press.
• Decide on a budget. Figure out what applications you want the press to perform. Decide what types of customers you want and what types of work they will request.
• Check out websites and product lines. Ask other shop owners about the pros and cons of their current presses. Find out what manufacturers they respect. Choose a press maker with experience, known for quality products and innovative design. Look for a company that is expert in customizing a press to meet precise specifications.
• Hydraulic presses last for many years. You want to partner with a manufacturer that you can rely on. When you select a press manufacturer known for excellent support, you make life easier. Choose one that gets back to you quickly with an informed answer to your questions and concerns.

Select the Proper Tonnage

Are you upgrading from a mechanical press to a hydraulic model? You&#;ll be happy to know that tonnage requirements are the same. You are safe using the same method for calculating tonnage, and in most cases tooling is interchangeable. Another similarity is that shear in the dies lowers blanking tonnage for both hydraulic and for mechanical presses.

Another benefit from switching is better results for a wide range of jobs. In deep drawing, the hydraulic press has a full power stroke that will give you higher quality outcomes, compared to a mechanical press, in most cases.

The big advantage you&#;ll discover when you upgrade to hydraulic is versatility. You can easily regulate the tonnage, adjusting it up or down for each job.

 

Match the Press to Your Applications

Look at the type of jobs you do on a regular basis and those you want to attract to your shop. Consider:

• Shape: open-gap presses give you access from 3 sides; straight-side presses are good for off-center loading for progressive die applications; 4-column presses distribute pressure evenly.
• High-end jobs that require precise tolerances: you need a press with higher reserve tonnage capacity
• Quality: heavy duty presses are best for general purpose metalworking jobs; light duty machines work for &#;spanking&#; the job briefly and reversing.

You also have a wide range of options to choose from. The most popular include:

• Die cushions
• Touch screen controls
• Dwell timers
• Switches for distance reversal limit and pressure reversal
• Servo system feedback to give the operator repeatable stroke control, ensuring precision and consistency
• Ejection cylinders or knockouts
• Continuous cycling
• Electronic light curtains
• Rotary index tables and sliding bolsters

Know How to Compare Presses

These six construction elements can help you choose the right hydraulic press for the job:

• Horsepower: compare ratings. Horsepower includes length of the pressing stroke, speed and duration.
• Speed: how fast will each press work
• Frame: check differences in rigidity, thickness of the bolster and dimensional capacity
• Cylinder: look at the diameter, how it is constructed, the manufacturer and ease of maintenance and repair
• Maximum system pressure: figure out psi at full tonnage. For most presses doing industrial work, the range is to psi.
• Watch Out for Trouble Spots

Look at these 4 areas when researching hydraulic presses:

• Is speed your most important requirement? Does the job need a fairly short material feed stroke? Then you might be better with a mechanical press. The fastest mechanical press beats the speed of a hydraulic press.
• Do you need absolute stroke depth accuracy? Then you will probably need &#;kiss&#; blocks in the tooling.
• Do you need automatic feeding? The feeder on most hydraulic presses needs its own power and must be fully incorporated with the control system in the press. Be aware that you need some type of external power to effectively feed the stock.
• Does the press have an anti-shock component? Hydraulic presses require this because the shock can negatively impact fittings and lines.

Partner with the Quality Hydraulic Press Manufacturer

Press Master has been making superior hydraulic presses in North America for over 40 years. We are proud of our reputation for competitive pricing, quality components and excellent customer service.

We can customize a press to meet your exact needs.

Call Press Master today to find out more about the best hydraulic press for your machine shop.


 

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