The Difference Between Segmented and Turbo Diamond Blades
Dec. 09, 2024
The Difference Between Segmented and Turbo Diamond Blades
The Difference Between Segmented and Turbo Diamond Blades
An expert technician deploying diamond and CBN wheels and diamond grinding wheels for cutting or grinding applications knows the importance of proper selection of them. It can be the bonding technique, rim or edge configurations, and type of wheel that decides the selection of tool for a particular application. Especially based on the dry or wet application and the type of material to be cut, several factors such as longevity of blade service, dressing requirement and speed of cut plays a crucial role.
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As we talk of rim or edge configurations of a diamond blade, basically three types of options are available:
- Continuous diamond blade
- Segmented diamond blade
- Turbo diamond blade
As the name suggests, continuous diamond blades have continuous rim and have soft bonds for specific application for harder materials such as tiles, granites, glass, stones, and porcelains to provide chip free cuts. But that being said, it comes under the category of wet cutting, as water or other suitable coolant needs to be provided to cool the blade and enhance the longevity of blade life.
But both segmented diamond blades can be used for both dry and wet applications and have medium to hard bonds. If it is so, what exactly are their differences? Being a reputed Manufacturer, Supplier of resin / metal diamond wheel and diamond cutting tools, let us illustrate those differences:
- Style of rim: Segmented diamond blades have air space called gullets in the segments along the rim while its counterpart has a continuous rim with serrated edges. The gullets in segmented blades aid in improving air flow, reducing heat and removal of slurry and whereas the cooling holes in turbo blades reduce heat.
- Bond: Turbo diamond blades have soft to medium bonds and are specifically used for cutting tile, marble, stone, granite and masonry. Whereas segmented diamond blade has medium to hard bonds and can be efficiently used for granite, asphalt, concrete and bricks.
- Cutting speed: While the cutting speed of segmented blade is quite good, it is definitely better in turbo variation.
- Cut quality: Both segmented and turbo diamond blades offer smooth cuts, but chipping may occur in segmented style of blades. Ofcourse when both these cuts are analyzed in depth, accurate and clean cuts are always observed when turbo blades are employed.
- Life: When the question of life of blades is considered as the qualification criteria, segmented diamond blades can be easily considered as the clear winner.
- Size: Again it is the segmented diamond wheel that easily outweighs the turbo counterpart, as the latter is usually employed up to 14 inches of diameter but the former can go even up to 72 inches!
- Application: While segmented blades are used in masonry, circular and concrete saws, the turbo diamond blades find application in grinders, tile saws and circular saws.
Well, it can be noted that each type or style of blade needs to be selected based only on the material to be cut, necessity of cooling and type of finish required. As one of the manufacturing units for diamond cutting and grinding tools, we can definitely guide your selection based on your requirement. Get in touch with us to discuss your application and be assured about the finish of your job.
< >What difference of continuous rim diamond blades ...
If you are looking for a diamond blade to cut through hard materials like stone, concrete, tile or marble, you might be wondering what kind of blade to choose. There are three main types of diamond blades: continuous rim, segmented and turbo. Each one has its own advantages and disadvantages depending on your cutting needs. In this blog post, we will explain the difference between these three types of diamond blades and help you decide which one is right for your project.
Continuous Rim Diamond Blades
A continuous rim diamond blade is a circular saw blade that has a thin layer of diamonds on the edge of the blade. Unlike segmented or turbo blades, which have gaps or slots between the segments, a continuous rim blade has no interruptions along the rim. This means that it produces a very smooth and clean cut with minimal chipping or cracking. Continuous rim blades are ideal for cutting materials that require a high-quality finish, such as porcelain, ceramic, glass or marble,limestone,sandstone, granite, natural stone.However, they also have some drawbacks. Continuous rim blades tend to cut slower than segmented or turbo blades because they have less air flow and more friction. They also require more water to cool them down and prevent overheating. Continuous rim blades are best suited for wet cutting applications where precision and quality are more important than speed.
A segmented diamond blade is a circular saw blade that has several segments of diamonds attached to the edge of the blade by a metal bond. The segments are separated by narrow gaps or slots that allow air flow and reduce heat build-up. Segmented blades are designed to cut faster and more aggressively than continuous rim blades because they have less contact area with the material being cut. They can handle harder and more abrasive materials like concrete, brick or granite. However, they also produce more noise and vibration than continuous rim blades. They also tend to create more chipping or cracking on the edges of the material being cut because they have less stability and accuracy. Segmented blades are best suited for dry cutting applications where speed and efficiency are more important than quality.
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A turbo diamond blade is a circular saw blade that has a continuous rim with an edge that is serrated. This serrated edge is designed to give the blade faster cutting speeds while maintaining a smooth cut, combining the best qualities from both segmented and continuous rim blades. Turbo blades can cut through various materials like stone, tile, concrete or asphalt with ease and precision. They also have less noise and vibration than segmented blades because they have more stability and balance. However, they also have some disadvantages. Turbo blades tend to wear out faster than segmented or continuous rim blades because they have more friction and heat generation. They also require water to cool them down and prevent overheating. of course they can be used in dry conditions. only after some minutes cutting, you have to cool down the turbo blades. Turbo blades are best suited for wet cutting applications where speed and quality are both important factors.
Conclusion
As you can see, there is no one-size-fits-all solution when it comes to choosing a diamond blade for your project. You need to consider several factors such as the type of material you want to cut, the quality of finish you desire, the speed of cutting you need and whether you want to use water or not. By understanding how each type of diamond blade works you can make an informed decision that will help you achieve your cutting goals.
JDR Diamond Tools Co., Ltd.
Address:Huangtang,Xiake,Jiangyin,Wuxi,Jiangsu,China
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