Top Factors to Consider Before Choosing a Chiller

An industrial chiller is a purpose-built machine to cool large plants and gear in industrial facilities. These are utilized in several different applications. Several kinds of chillers are available on the market, and selecting the right one for your company is critical. Whichever business you work in, selecting the ideal product is a complex process. However, there is no need to be perplexed; the following factors will assist you in choosing the appropriate product for your requirements. Before we begin, let&#;s first understand what is Industrial Chiller. 

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What is Industrial Chiller?

An industrial chiller is a refrigeration system that maintains the temperature of equipment and materials, ensuring that processes function smoothly. Air conditioners remove moisture from the air, while water chillers chill fluids that may be utilized to condition rooms or excellent operations merely by eliminating heat. On the other hand, these units do not &#;cool&#; or &#;chill&#; anything; they remove heat.

Factors To Consider Before Choosing a Chiller 

1. Floor Space: 

Floor space is critical in many factories and processing floors. You need as much space as possible. The objective is often to have as few superfluous stuff clogging up your floor space as possible. On the other hand, portable chillers repeatedly need to be put on the floor. They should be located directly next to the process that requires the most significant cooling. This is advantageous since it efficiently provides cooling where needed. However, it also means you are sacrificing important space that might be used for other equipment.

2. Noise Level: 

This is a variable that varies with each machine. Due to the proximity of a portable unit to the work area, noise levels are often higher with mobile chillers. Suppose this is a big worry in your facility. In that case, you may always look into noise-reducing chillers or have the unit constructed for outdoor installation. This implies that noise levels are less of an issue than they could be otherwise.

Types of Chillers

Industrial chillers are classified in a variety of ways. Consider the following five chiller classes.

1. Air Cooled Chillers: 

Generally, air-cooled chillers are less expensive than water-cooled chillers. However, since they generate much heat, these chillers are best suited for sites where heat is not a problem.

2. Water Chillers &#; 

Water-cooled chillers in India are often quieter and more efficient than chillers with air cooling. As a result, they are appropriate for both commercial and small-scale establishments.

3. Portable Chillers: 

The word &#;portable&#; does not relate to the chiller&#;s mobility in this instance. Rather than that, it signifies that a chiller incorporates all of the system&#;s fundamental components into a single unit.

4. Stationary Chillers &#; 

&#;Stationary&#; chillers do not contain a tank or a pump. Rather than that, they are self-contained devices linked to a reservoir and pump to operate.

5. Central Chillers: 

These chillers are used to cool a variety of operations. They may be portable or fixed and can be air- or water-cooled.

Portable chillers often work more precisely than their central equivalents. While a central chiller is usually limited to a single fixed temperature, mobile units are typically more changeable and adaptable, making it simple to choose a model that produces a steady and precise temperature that is an excellent match for the equipment being cooled.

Cost of Chillers

Without a doubt, portable chillers are more expensive than central chillers. However, pause before quickly dismissing the idea of purchasing a portable chiller. Buying a portable chiller enables you to pay for just what you need at the time. Hence, one has to be mindful before option for the chiller. 

Manufacturer

It&#;s worth doing the necessary research in finding the industrial chiller manufacturers. Here are some of the questions to reflect on before purchasing from the manufacturer. 

• Do they offer a chiller warranty?
• How are chillers tested?
• Are they offering accessories?
• Did they design the chiller considering the industrial factors?
• Do they offer services post-installation?
• How long has the company been around in the business?

If you are satisfied with all the above questions, you can undoubtedly go for the manufacturer. Dealing with the manufacturer and no middle-man makes the process hassle-free. 

Are you planning to buy an industrial chiller? Then get in touch with us at Refcon chillers based in Mumbai, India. We proudly boast about our confidence in our customers&#; services. No matter what you are looking for, we have a solution for you. Our team ensures to render the correct information and the quote by meeting your requirements. Call today!

The industrial chiller is a cooling system that removes heat from one element (water) and transfers it into another (ambient air or water).

What is a chiller?

The industrial chiller is a cooling system that removes heat from one element (water) and transfers it into another (ambient air or water).

A chiller is a compressor based cooling system that is similar to an air conditioner except it cools and controls the temperature of a liquid instead of air. The other main components to a chiller are a temperature controller, a recirculating pump and a reservoir. Operation and setup are simple. Fill the reservoir with fluid to be recirculated, typically water or an ethylene glycol/water mix. Install plumbing between the chiller and the application and provide power to the chiller. The controller regulates the chiller&#;s functions. The chiller will provide a stable temperature, flow and pressure once it has been programmed by a user for their individual needs. Harmful particles are kept out of the system by an internal strainer.

Chiller types

Portable chiller

A liquid cooling system on casters that can be relocated from one application to another with relative ease. It can be used to cool one or more heat generating devices.

Air-cooled chiller

These chillers absorb heat from process water and can be transferred to the surrounding air.Air-cooled chillers are generally used in applications where the additional heat they discharge is not a factor. They require less maintenance than water-cooled units and eliminate the need for a cooling tower and condense water pump. They generally consume approximately 10% more power than a water-cooled unit as a wet surface transfers heat better than a dry surface.

For more Industrial Chiller Supplierinformation, please contact us. We will provide professional answers.

Water-cooled chiller

These chillers absorb heat from process water and transfer it to a separate water source such as a cooling tower, river, pond, etc. They are generally used for large capacity applications, where the heat generated by an air-cooled chiller creates a problem. They are also considered when a cooling tower is already in place, or where the customer requires optimum efficiency of power consumption. Water- cooled chillers require condenser water treatment to eliminate mineral buildup. Mineral deposits create poor heat transfer situations, that reduce the efficiency of the unit.

Factors to consider for your chiller choice

There are a few general rules of thumb to keep in mind when selecting a new cooling system. Keep reading to gain a better understanding of the different chiller types available on the market.

1. Size

Size is one of the biggest factors to consider when buying a chiller. Selecting a correctly sized chiller is paramount. A chiller that is too small won't properly cool your equipment or materials. On the other hand, a chiller that is too large will work just fine, but providing excess capacity will over time fail prematurely due to short cycling. In addition, you&#;ve spent more money than you needed to. So how do you know what size chiller you need?

Industrial chillers come in a variety of sizes, ranging from ¼ ton to thousands of tons in capacity. We recommend you use a chiller size calculator to determine what size chiller you need for your application. Below are some examples of chiller sizes based on industry standards.

Medical Chillers - 7 ½ ton and 5-ton chillers; or 12 ½ and 15-ton chillers for cooling multiple medical devices simultaneously

Welding Chillers - it's advised to have at least 1-ton of chilling capacity for 100KVA of welder capacity

Winery Chillers - typically, a 2-ton air cooled chiller is sufficient for most winery applications

Waterjet Cutting Chillers - common sizes are 2 and 3 ton

Hydroponic Chillers - sizes generally range from 1.5 to 100 tons

Flower Chiller - sizes range typically from 2-100 tons

Keep in mind that these sizes are only based on industry standards. Manufacturers like Cold Shot Chillers can design and build custom units of virtually any size. We highly recommend using a chiller sizing tool with exact measurements for the most accurate estimation. You can also reach out to our experienced team for additional help with sizing requirements or general questions.

To be continued

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