V Blender Dry Powder Mixer Blending Machine V50 - V300

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Introduction

V type dry powder mixer blending machine is suitable for use in the pharmaceuticals, chemical and food industries for mixing powder or granular materials.
The cylindrical structure is the distinguishing feature and the mixing ability is well-proportioned and efficient with no blind spots in the cylinders and no accumulation of materials.
V type dry powder mixer machine is straightforward and it is easy to operate with the surface that is easy to clean in a highly finished stainless steel.

Working Principles&#; The reducing mechanism drives the barrel rotary, and the length of two barrels is different, which will produce asymmetry. And then the machine take advantage of this asymmetry for mixing materials. When the machine is running, materials from the decomposition to the combination, as potential energy differences, which will produce lateral force to promote the horizontal exchange of materials; and materials from the combination to the decomposition, as materials plane differences, which will produce lateral force to promote the horizontal exchange of materials again. The barrels rotary one cycle, which will make 25% of materials flow from one barrel to the other one; at the same time the materials will also produce radial flow, and then the materials can horizontally and radially decompose, alternating combination, so that the materials can mix evenly.

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Operation and Maintenance&#; 1. Connect the power first, setting the required mixing time, then turn on the switch, the machine begin running. 2. After the mixing, if you found that the position of discharging port is not the best position, you should turn off the power first, and adjust the position of discharging port. 3. Before you use the machine, you should check the appliance, if it is normal; and check the covers of mixing barrels, if the covers are tightly closed. 4. User should clean the machine after the finish of work, especially the barrels, prevent the residual materials. 5. Note that the reducer should be added enough lubricating oil(generally use the 30 # machine oil), and the transmission should be added grease lubricant. 6. Users should maintain the machine once each half of year, change the lubricating oil of reducer, check if the appliance is aging, the appliance should be replaced if it is aging. 7. After you have been using the machine for one year or more, you should make a big maintenance, check the gab between each parts, and appropriately adjust them, so that the machine can keep in good condition.

Specifications

Model V-50 V-100 V-200 V-300 Volume 50L 100L 200L 300L Max. filling capacity 20L 40L 80L 120L Best filling capacity 14L 28L 56L 84L Power 0.75KW 1.1KW 1.5KW 1.5KW Rotational speed 20r/min 15r/min 15r/min 15r/min Dia. of barrel Φ300mm Φ350mm Φ450mm Φ500mm Dia. of inlet Φ160mm Φ250mm Φ300mm Φ300mm Dia. of outlet Φ80mm Φ80mm Φ100mm Φ100mm Dimensions(mm) x450x x800x x850x x900x

Remarks

• Place the machine on a flat and sturdy surface so it will run smoohtly and effciently.
• Before use, check the gear reducer to ensure there has enough oil.
• Run an empty load. Check carefully to make sure the machine is under good condition.
• The materials should not exceed 40% of the cylinder's limit.
• It is necessary to clean the hopper completely when changing materials or when finishing a run.

What Is The Performance Difference Between A Double Cone Mixer & A V-Blender

The performance difference between a double cone mixer and a V-blender lies in their design and mixing capabilities. Both types of mixers are commonly used in the pharmaceutical, food, and chemical industries for blending powders and granular materials. Here are some key differences in their performance:

1. Shape and Design:
   • Double Cone Mixer: This type of mixer has two conical-shaped ends connected by a cylindrical section. The conical shape allows for a gentle and efficient mixing process. The material is lifted up and then cascades back down, promoting good blending.
   • V-Blender: The V-blender, as the name suggests, has a V-shaped container. The V shape encourages material to move in a &#;V&#; pattern during blending. This design is known for promoting good blending of materials.
2. Mixing Efficiency:
   • Double Cone Mixer: Due to its conical shape, the double cone mixer is often considered better for blending free-flowing powders and materials with disparate particle sizes. It provides a good combination of axial and radial movement of the material, leading to efficient mixing.
   • V-Blender: V-blenders are also effective for blending free-flowing powders, but they may be less suitable for materials with significant differences in particle size.
3. Batch Size and Loading/Unloading:
   • Double Cone Mixer: Double cone mixers are versatile and can handle a wide range of batch sizes. Loading and unloading are typically straightforward, and the design allows for easy access.
   • V-Blender: V-blenders are also versatile but may have limitations with very small or very large batch sizes. Loading and unloading can be more challenging for larger units.
4. Material Characteristics:
   • Double Cone Mixer: Well-suited for cohesive materials and materials with varying particle sizes.
   • V-Blender: Effective for free-flowing materials but may face challenges with cohesive materials.
5. Mixing Time:
   • Double Cone Mixer: Mixing times can vary but are generally relatively short due to the efficient mixing action.
   • V-Blender: Mixing times can be longer compared to double cone mixers, especially for materials with less favorable flow characteristics.
6. Energy Consumption:
   • Double Cone Mixer: May have lower energy consumption compared to some other mixing designs.
   • V-Blender: Energy consumption can vary based on the specific design and operational parameters.

In summary, the choice between a double cone mixer and a V-blender depends on the specific characteristics of the materials being processed, the desired batch size, and other operational considerations. Both mixers have their strengths and limitations, and the selection should be based on the specific requirements of the mixing process.

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