What are the advantages of ring rolling process?

When it comes to supplying your next job, it will take all sorts of parts and components that are made in different ways. One method of producing pieces are through rolled ring forging. There are a lot of benefits to the process that can really make a difference for your next project.

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The Process

When it comes to the rolled ring forging process, it can be broken down into six steps. In the first step, the billet is cut to the proper size and is then upset to achieve the right properties. After that, the center is punched to create the ring that is rolled. After the donut is ready for ring rolling, the ring is placed on an idler roll and is manipulated by axial rolls and the drive roll. The ring diameter slowly increases as more pressure is applied and once the desired size is reached, the process is done.

Many Advantages

When it comes to this kind of forging, there are a lot of benefits. Given the forging process, one of the biggest benefits is how strong the final product is. The rings that are produced are stronger than other components and they maintain their strength in high-temperature environments. They are also cost effective compared to other methods of production. There is less machining involved, which cuts down on cost. In addition to how strong and cost-effective it is, you can also use a wide range of materials in production. You can forge allot, stainless steel, carbon, aerospace metals, and more.

Are You in Need of Rolled Ring Forging?

Have you been looking for rolled ring forging for your next project? If so, contact us today. Ferralloy has been providing for a global industrial customer base for going on 40 years.

Rolled ring forging is used in a number of sectors, from the nuclear industry to machine shops to pharmaceutical companies.

The company is the world’s best rolled ring forging manufacturing supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Rolled ring forging is a process that begins with a circular preform of metal that has already been pierced to make a hollow “doughnut” shape. This ring is heated, then rotate to reduce its wall thickness and increasing the diameters of the resulting ring.

Among the advantages of using these rings:

• Strength – Forgings are stronger than other components, maintaining their strength through high temperature fluctuations.
• Cost effectiveness – These rings are manufactured at a lower cost than similar products. There’s less machining involved because the rings closely match the contour of the finished shape.
• Reliability – The high temperatures needed to created rolled rings means the grain pattern used in making them gives them metal more strength and resistance compared to other components.
• Better under heat – Compared to other components, it’s easier to predict how rolled rings will react to heat. With most other components, users need to take care when applying heat to prevent the component from melting or otherwise deforming. With forgings, users can be sure of the maximum heat it can withstand.
• Wider range of materials – These rings can be made from any forgeable material – alloy, stainless steel, carbon, aerospace metals. This versatility makes them a flexible and responsive answer when manufactures seek components in markets such as power generation, chemical and refinery industries.

For more than 125 years, Specialty Ring Products has been a leader in the forging industry. We’re a four-generation, family-owned company with an old fashioned commitment to quality work and a forward-thinking dedication to refining our processes.

In addition to our seamless rolled rings and sleeves and contoured rolled rings, we also manufacture forged discs and provide precision machining.

Contact us today to learn more about our products, or visit our website to request a forging ring quote.

Are you interested in learning more about rolled ring forging supplier? Contact us today to secure an expert consultation!