4 Advice to Choose a Automated Sorting Conveyor System

Many factors can go into choosing a conveyance system that meets both industry requirements and your company&#;s unique needs. That&#;s why we&#;ve broken down four key aspects to consider when specifying a new conveyor system.

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1. Product and Materials

Product specifications should be the first consideration when looking at any production equipment, especially for conveyance systems. Product size and weight are vital details to ensure the chosen conveyor is ideal for the application.

In the case of large products or high accumulation weights, a smaller conveyor with a lightweight motor will simply not have enough power to move product efficiently. On the flip side, if you&#;re running small, lightweight products on a conveyor meant for 50lb+ products, the unit is overpowered for the application. A smaller conveyor would work just as well with more energy efficiency.

Additionally, the material a product or packaging is made of should be taken into consideration when selecting the conveyor and accessories to be used. Certain packaging materials and belt combinations may not have enough friction to keep product in place as it moves down the production line, which can result in it slipping around the belt or off the conveyor altogether causing damage and a hazard for operators.

This article by ProSource takes a closer look at how packaging materials can significantly impact the machinery and packaging process a company utilizes.

2. Environment

Understanding the environment a conveyance system is in is vital to ensuring the machinery meets any necessary compliance requirements, and to be sure the equipment is designed to withstand any potential harsh environmental factors.

For example, in a sanitary setting, stainless steel is the only way to go, but some conveyors are designed for wipe-down only cleaning, whereas others can handle high pressure or chemical cleaning procedures on a regular basis. A wipe-down only conveyor may handle a high-pressure wash here or there, but over time it causes significant wear and breakdown of the belt.

3. Integrations

What, if anything, will be integrated with a conveyance system? Does the application utilize robotics or operators to interface with product while it runs through the production process? Do products need to run through a clean room at any point during manufacturing? Or will it simply need sensors to assist with inspection or indexing? All these factors can make a difference in the conveyor design.

Our team of engineers uses these details to create a custom design that fully integrates with the rest of the manufacturing system. Understanding where the conveyor and products will interface with other machinery or employees is vital.

4. Flexibility

Finally, consider the flexibility of any machinery chosen for a production process. In today&#;s ever-changing economic environment, companies need to be flexible and innovative to stay ahead, which means their manufacturing must also adapt to changes.

A conveyance system capable of running a range of products and materials with quick changeover, as well as one that can be customized for different processes, can make the difference in how well a company can shift its production to meet demand. When any piece of machinery has features that allow it to be adjusted for different product needs, that means a company will not need to purchase an entirely new system to accommodate something new.

Dorner&#;s Engineered Solutions Group is Here to Help

Our team of knowledgeable engineers and application specialists is here to walk you through the entire process of creating a custom conveyance system. From getting specifications of product and application needs to the design and installation of your conveyor system, we will create a system that works perfectly in your application.

Utilises small, individual belts mounted perpendicularly on a larger conveyor belt. These small belts can move items to either side of the main conveyor. They are ideal for high-speed sortation of parcels, packages, and mail in logistics and e-commerce.

Contact us to discuss your requirements of Automated Sorting Conveyor System. Our experienced sales team can help you identify the options that best suit your needs.

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It features sliding shoes attached to the conveyor that gently push items off to the side at predetermined points. The machine is used for sorting goods that are flat or have a stable bottom surface, particularly in warehousing and distribution centres.

It contains trays that split open at the correct sorting destination, allowing goods to drop into designated bins or chutes below. This technology is commonly used for light and small items such as letters, packets, and small parcels.

This modular sorting system uses pivoting wheel technology to enable 90° diversion of items. Everything is handled by a programmable logic controller (PLC). It is suitable for use in a variety of industries, handling different types of goods, from parcels to oversized packages, and can divert products 90°.

This device employs high-friction diverting wheels that elevate between the belts to precisely reroute products at an angle ranging from 30 to 90 degrees down the divert lane. The narrow belt sorter is frequently used in high-density sorting operations such as in e-commerce fulfilment centres.

The type of items you handle is also crucial. Make sure the sorter can accommodate the range of sizes and weights, and if you deal with fragile products, opt for a system that handles them with care to prevent damage.

Assess the available space and choose a sorter that fits within those limits. Additionally, consider whether the system can be expanded or modified as your business grows. Furthermore, look for equipment with low error rates to minimise mistakes and consider those with advanced detection systems, like barcode scanners or RFID, for accurate sorting.

Choose a durable system with a proven track record to avoid frequent breakdowns, and consider the ease of maintenance, along with the availability of spare parts and support services. Moreover, factor in the initial investment, including installation expenses, and think about ongoing operational costs such as energy consumption, maintenance, and potential downtime.

We are a unique service provider, focused 100% on repairs, maintenance and refurbishment of conveyor systems. Our team of conveyor carers are experts because they are not distracted by lots of additional bolt-on services; when your equipment needs attention, we&#;ll carry out conveyor troubleshooting and fix the problem to get you back operational as quickly as possible.

Learn more About Us and how we can help to keep your, and the UK's conveyors rolling, by preventing and fixing common conveyor belt problems.

Automated sorter systems significantly increase the speed of processing items, handling large volumes quickly and accurately. This leads to faster turnaround times and improved workflow efficiency, resulting in greater order fulfilment levels. Additionally, they minimise errors during sorting and reduce the need for manual labour, allowing your staff to focus on more complex tasks.

Other benefits include better utilisation of available warehouse space, increased operational safety, scalability and flexibility, as well as advanced data and analytics capabilities.

Whatever your needs or priorities, the team at Joloda Conveyor Services is here to help. Our sorter systems are manufactured by Lodamaster, a global integrator of conveyor solutions and other intralogistics equipment. Our team comprises over 100 qualified mechanical and electrical engineers.

We are obsessed with making your operations faster, more accurate, and more reliable.

Contact us to learn more.

For more information, please visit Sortation Equipment.